A union gasket in sanitary fittings is a specialized elastomeric or plastic seal used within a threaded union assembly.
Inquire1. Brief Introduction of Products:
A welding male is a key, threaded component of a sanitary screwed union fitting used in hygienic piping systems. Designed to be permanently welded onto a stainless steel tube, it works together with a welding liner, a gasket, and a round nut to form a clean, leak-proof seal.
2. Key Components of a Sanitary Union:
A complete union assembly relies on four primary parts:
(1). Welding Male: The threaded half of the coupling that is butt-welded to the process piping. It features external threads.
(2). Welding Liner (or Female Part): A flared or flanged piece that slips into the welding male, acting as a seat for the gasket.
(3). Gasket: Sits between the liner and the male face to ensure a sterile, crevice-free seal that prevents product buildup.
(4). Round Nut (Slotted or Hexagon): Slides over the welding liner and screws onto the welding male, pulling all the pieces together to compress the gasket.
3. Common Sanitary Union Standards:
Welding males (and their corresponding union sets) are manufactured to meet strict hygienic regulations (Ra ≤ 0.8μm interior polish) for the food, dairy, beverage, and pharmaceutical industries:
• DIN 11851: A widely used European standard, especially common in the UK and US. The males feature metric-sized threads.
• SMS 1145: Swedish Manufacturing Standard, very common in food and dairy applications.
• 3A Standard: Designed in accordance with US 3A sanitary standards, typically without an O-ring (metal-to-metal seal).
• RJT & IDF / ISO Unions: Commonly used in specific regional processing plants, ensuring clean, crevice-free fluid transfer.
Technical Specification:

DIN Standards Long Type
| Size | A | G | L1 | T |
| DN10 | 15 | RD28X1/8 | 21 | 2.5 |
| DN15 | 21 | RD34X1/8 | 21 | 2.5 |
| DN20 | 25 | RD44X1/6 | 24 | 2.5 |
| DN25 | 31 | RD52X1/6 | 29 | 2.5 |
| DN32 | 37 | RD58X1/6 | 32 | 2.5 |
| DN40 | 43 | RD65X1/6 | 33 | 2.5 |
| DN50 | 55 | RD78X1/6 | 35 | 2.5 |
| DN65 | 72 | RD95X1/6 | 40 | 3 |
| DN80 | 87 | RD110X1/4 | 45 | 3 |
| DN100 | 106 | RD130X1/4 | 54 | 3 |
| DN125 | 132 | RD160X1/4 | 46 | 3.5 |
| DN150 | 157 | RD190X1/4 | 50 | 3.5 |
DIN Standards Short Type
| Size | A | G | L1 | T |
| DN10 | 12 | RD28x1/8 | 17 | 1.5 |
| DN15 | 18 | RD34x1/8 | 17 | 1.5 |
| DN20 | 22 | RD44x1/6 | 20 | 1.5 |
| DN25 | 28 | RD52x1/6 | 22 | 1.5 |
| DN32 | 34 | RD58x1/6 | 22 | 1.5 |
| DN40 | 40 | RD65x1/6 | 22 | 1.5 |
| DN50 | 52 | RD78x1/6 | 22 | 1.5 |
| DN65 | 70 | RD95x1/6 | 24 | 2 |
| DN80 | 85 | RD110x1/4 | 28 | 2 |
| DN100 | 104 | RD130x1/4 | 28 | 2 |
| DN125 | 129 | RD160x1/4 | 35 | 2 |
| DN150 | 154 | RD190x1/4 | 40 | 2 |
This product are also available in DIN, ISO/IDF, SMS, BSP standards. Please feel free to contact us if you need it in other standards!
4. Key Applications and Use Cases:
• Food and Beverage: Utilized in dairy processing, breweries, and bottling plants to prevent bacterial growth and safely manage consumable fluids.
• Pharmaceuticals & Biotech: Deployed in bioprocessing lines, simplifying the maintenance of strict sterility and preventing product contamination.
• Cosmetics & Personal Care: Connects mixing, heating, and transfer equipment to ensure batch purity.
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